eledille
TMS 85 owner :)
in fact if regulations are required it probably means recycling is too energy intensive to be profitable.
This paper by ANL shows the energy breakdown. http://www.transportation.anl.gov/pdfs/B/887.PDF It also confirms that direct recycling like Tesla has proposed is possible, but pre-sorted input is a requirement, i.e. a single battery chemistry per processing line. All materials are recoverable, and energy requirements are "minimal".
Cell and battery manufacture is responsible for about 42 % of the battery energy cost. This can't be recovered by recycling, but recycling can still reduce the environmental impact significantly.
Worse specific energy than lithium cobalt varieties, much worse volumetric energy density, worse specific power output, and lower charge efficiency all mean that Zebra is not an alternative. We need better batteries in all categories, not worse.
Add 20 kg of radiators, a pump and some coolant that Zebra doesn't need and the Roadster battery (124 Wh/kg) is suddenly on par with Zebra. Then consider a doubled lifetime, halved cost (in mass production) and immunity to cold. Specific power is lower, but adequate for many vehicles (50 kW continuous in the 28.2 kWh, 243 kg Think battery). Power might possibly be buffered. Heat loss when not in use only starts several hours after shutdown, as the battery uses the heat developed due to internal resistance to heat itself. After that, heat loss is 90 W. Li-ion batteries also have a significant heat loss during winter at startup and particularly charging. This report says that a Swiss EV trial project found lower electricity consumption from Zebra compared to NiCd, even though the NiCd cars had a fuel powered heater. I think the largest drawback of the Zebra battery is that it can't be made as flat as the Model S battery.
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