The NEC spec for #6 wiring (rated to 75A) is 0.49 Ohms per 1,000ft. A 200' run is actually 400' there and back so the total resistance is 0.2 Ohms. Put 40 amps through that and you get an 8V drop dissipating over 300W or about 4% losses depending on the voltage you started with. The NEC spec does cap voltage drop and hence losses at 5% - you need to move to thicker cable if you are going to go over that.
Right. I missed the 200' run comment from before. My run is a bit under 50' and the voltage at my car is usually within a volt of what I see at the panel.
But my earlier point was that wiring losses are a small component of the overall difference between the 384 kWh the car's trip meter shows and the 495 kWh I actually put into the car.
If I charge at 40 amps/240 volts, that equals 9.6 kW. To put my 495 kWh in to the car at this rate would take about 52 hours over the month. Adding your 300 watts for building wiring losses, that would add another 16 kWh to the 111 or so kWh discrepancy I've reported.
Maybe not "vanishingly small" in your case, but still not a huge number. I think if it were me, I would have opted for a larger wire size for a run of that length, although you might never make up the difference in copper prices with the reduced wiring losses.
I still think using the kWhs at the charge port is the best way to look at how much the car is using. As we've demonstrated here, there are a lot of variables in building wiring between the meter and the outlet. To use an ICE analogy, a car's fuel consumption meter cannot account for any fuel that I might have spilled at the gas station, yet that spilled fuel would have gone through the pump and been paid for. These wiring losses are kind of like spilled fuel.
As I said, utilities keep losses low by using high voltages and a short drop from the transformer to the meter. Building wiring losses are not trivial. Have one of the utility guys explain it to you if your don't believe me!
No need. I've been a utility guy myself for 34 years. Typically, our concern ends at the meter (demarcation point) and we don't deal a lot with behind the meter building wiring :smile: