Really Tesla? Their recall letter advises people to upgrade to 5.8.4 or later. However 5.8.4 has a very bad bug that can actually CAUSE an electrical fire under certain circumstances. The bug has been corrected in later releases, but 5.8.4 is a bad software version to be at. Here's what I emailed Tesla on January 12, 2014:
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From what we can tell based on forum feedback (since Tesla won't tell us the actual algorithm being used), v5.8.4, during charging, if the car sees a voltage drop beyond a fixed level (5% or 6%) from nominal voltage (240V or 208V), then the car OVERRIDES the amperage draw level as set by the user. It overrides this to a FIXED value which is a 25% reduction from the rated value of the adapter being used.
As seen in the above post, this is a BUG since the correct behavior SHOULD BE to reduce amperage draw from 25% of the VALUE SET BY THE USER. So in the above example, the user is using the NEMA 14-50 adapter, but on a circuit that is protected by a smaller breaker, a 30A breaker instead of the usual 50A breaker. The user dials down current to 24A, which is the maximum safe level in this scenario. The car, upon seeing a voltage drop, resets this to a HIGHER CURRENT of 30A. This is unsafe and counter productive.
There are other cases where people use NEMA 14-50 and NEMA 6-50 adapters for plugs that are rated far less than the 50A ratings of these receptacles. People have made home made adapters for such receptacles as TT-30, Marine 30A, NEMA 6-30, NEMA 6-20, etc. These home made adapters terminate in a NEMA 14-50 or NEMA 6-50 plug that the user then plugs a Tesla adapter into. The user, mindful of the actual receptacle rating, dials back the charge level to a safe number, be it 16A or 24A. Your software could then override this value and set it to 30A, which would, in some cases, actually exceed the breaker rating.
Please update your charge reduction algorithm ASAP as it is dangerous.
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I would also point out that while it is normal practice to protect a NEMA 14-50 outlet with a 50A breaker, there are lots of older homes that have NEMA 14-50s with 30A or 40A breakers, and associated wire ratings. v5.8.4 is not a safe release.