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Active Air Suspension: Reliability?!

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I could use a little education on this issue. I am not a performance driver. I am a speed limit driver. I have never had a sports car. Do I want this feature? The price is not the issue. The price versus choosing other options is also not an issue. Why would I want it and what does it do? Why would I not want it? Thanks in advance. I really appreciate everything I have learned here.

More info from another thread....

2. Active Air Suspension - When should we expect more formal information to be published about the height settings available, and so forth. The information has been somewhat vague on these points thus far. "Does the air suspension keep the car level with hard cornering?"

Dynamics on how the active air suspense will handle when corning is to be announced, but I can expand upon the height levels. Manual Adjustments are as follows:
Normal height = 6”
High Level 1 = 0.90” taller; When the vehicle accelerates above 19 mph, the clearance adjusts back to Normal height.
High level 2 = 1.3” above Standard and can be used for ascending a steep driveway or fording deep snow. Clearance reverts to High Level 1 above 10 mph.
Low Level = 0.79” under Standard; Active Air Suspension will automatically lower the vehicle for highway driving to improve aerodynamics. Low Level is also accessible from the touchscreen for loading/unloading of passengers. When the vehicle begins driving the clearance adjusts back to Normal height.
The suspension will also self-level the car. For example if you load a lot of weight in the trunk the vehicle will remain level.
 
Has anyone confirmed that the traditional springs and shocks will even be offered. I raise that point because the different battery weights would mean different spring/shock combinations. One show I watched on BMW stated they tried 7,000 different combinations to get the right ride quality. I can't imagine Tesla having the manpower to try 7,000 combinations and what ever number needed for the different weights. My point being the car may come with standard air suspension, however it is not "active" in the sense it will raise and lower or adjust to ride quality (soft, firm). The price point of $1,500 for all the components we see on the body on white chassis appears low and that points to another reason the "active" part is what the additional cost is for.
 
Has anyone confirmed that the traditional springs and shocks will even be offered. I raise that point because the different battery weights would mean different spring/shock combinations. One show I watched on BMW stated they tried 7,000 different combinations to get the right ride quality. I can't imagine Tesla having the manpower to try 7,000 combinations and what ever number needed for the different weights. My point being the car may come with standard air suspension, however it is not "active" in the sense it will raise and lower or adjust to ride quality (soft, firm). The price point of $1,500 for all the components we see on the body on white chassis appears low and that points to another reason the "active" part is what the additional cost is for.

Interesting theory! Personally, I'm not too thrilled with air suspension, period.

I'm very uninformed when it comes to automotive jargon, but, this is as per the currently published set of specs on the options page:

Suspension:
Front Suspension: Double-wishbone, virtual-steer-axis
Rear Suspension: Independent multi-link

And, this is from the features page:

The Model S suspension system was developed for the unique architecture of Model S. It works in harmony with the rigid and light Tesla platform to provide precision handling and optimum comfort. Unencumbered by an engine, the lightweight front suspension optimizes wheel control. The rear multi-link suspension is designed to seamlessly integrate with the powertrain.

The picture there (even before the Active Air Suspension is discussed) seems to have the air suspension 'bellows'?!

agility-and-grace_03.jpg


Do these indicate one way or the other what the standard suspension setup could be? I guess we'll know for sure about the default suspension mechanism when Tesla releases the full list of standard specs.
 
Suspension:
Front Suspension: Double-wishbone, virtual-steer-axis
Rear Suspension: Independent multi-link

These specifications are probably independent of the shocks used, meaning the suspension system is more than the shocks. According to one video, the beta(s) at the October event had air suspension (or, I guess, more specifically, air shocks, except that term seems never used). Personally I expect air suspension to be a significant (though not necessary) factor in driving experience.
 
Has anyone confirmed that the traditional springs and shocks will even be offered. I raise that point because the different battery weights would mean different spring/shock combinations. One show I watched on BMW stated they tried 7,000 different combinations to get the right ride quality.
I would imagine they would use computer simulation to narrow down the options first, rather than actually trying 7000 combinations.
It thought air suspension was an extra cost option, so I would think you can get traditional springs and shocks.
 
My point being the car may come with standard air suspension, however it is not "active" in the sense it will raise and lower or adjust to ride quality (soft, firm).

This makes sense to me. Otherwise different battery packs may require different sets of springs and possibly shocks/struts. I would definitely want to be able to upgrade to higher capacity battery in the future without changing the suspension.
 
This makes sense to me. Otherwise different battery packs may require different sets of springs and possibly shocks/struts. I would definitely want to be able to upgrade to higher capacity battery in the future without changing the suspension.

Good point about future swaps. To reduce production costs too, Tesla's probably better off going with air suspension across the board while providing the "active" aspect as the $1,500 option (gosh, that must merely be a software routine - think of the margin that Tesla'd be making on that option! :smile:)
 
This makes sense to me. Otherwise different battery packs may require different sets of springs and possibly shocks/struts. I would definitely want to be able to upgrade to higher capacity battery in the future without changing the suspension.
Assuming they use the same amount of cells, the difference in cell weight between the 60kWh and 85kWh pack is only about 25 lbs, well within passenger/cargo weight. The 40kWh pack will be the one that will be significantly lighter.
 


Good point about future swaps. To reduce production costs too, Tesla's probably better off going with air suspension across the board while providing the "active" aspect as the $1,500 option (gosh, that must merely be a software routine - think of the margin that Tesla'd be making on that option! :smile:)

Even if "inactive air suspension" is standard, it may well be that the pressures are set at the factory and sealed off permanently; the "active" one may have more actuators. So perhaps not just software.

Edit: on the other hand, the models without the air suspension may just have rougher, less tuned rides. There's probably some amount of metal suspension present for safety -- passenger train cars have both an air suspension and a hard suspension, with the former for comfort and the latter for safety.
 
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I would imagine they would use computer simulation to narrow down the options first, rather than actually trying 7000 combinations.

This reminds me of a Nikola Tesla quote, "If Edison had a needle to find in a haystack, he would proceed at once with the diligence of the bee to examine straw after straw until he found the object of his search. ... I was a sorry witness of such doings, knowing that a little theory and calculation would have saved him ninety percent of his labor."
 
This, then, raises the questions raised before:
(1) On cars without air suspension, is the metal coil suspension designed for a specific battery weight (so, changing batteries when replacement time comes == changing suspension)
(2) On cars with air suspension, what degree of metal suspension is present if the air suspension fails (I'm guessing there's some; it would make sense to design the car to "fail safe", perhaps driveable but with a very low clearance).
 
This, then, raises the questions raised before:
(1) On cars without air suspension, is the metal coil suspension designed for a specific battery weight (so, changing batteries when replacement time comes == changing suspension)
(2) On cars with air suspension, what degree of metal suspension is present if the air suspension fails (I'm guessing there's some; it would make sense to design the car to "fail safe", perhaps driveable but with a very low clearance).

Indeed. And, if they do have a metal suspension backup as discussed in (2), is that backup battery-weight-specific much as in the case of (1)?!

I suspect that we outsiders are overengineering this thing :smile: For all we know, any metal suspension that they have in there must be a single config (across all Model S configs) designed for the 'worst case' with the 85 kWh pack paired with 5 "average" adult Americans (make that about a 1,000 lbs) and maybe, even, two "average" American 7-year-olds in the jump seats (about 130 lbs)!
 
This, then, raises the questions raised before:
(1) On cars without air suspension, is the metal coil suspension designed for a specific battery weight (so, changing batteries when replacement time comes == changing suspension)

Even metal coil suspension can have different settings (changeable by a service center). Not sure if that is common, though.