I made good progress on the PCB for the front and rear camera switch setup. I self made the PCB using
PCB-in-a-box kits. In all I have enough PCBs to make up about 27 kits -- 3 double sided copper plates with 9 on each. Here's one after the circuit pattern was fused on the circuit side. ...
Getting close...
First let me say thank you for sharing all your innovative work. I plan to do my best to follow in your footsteps and after looking at you work I decided that my first project would be the front camera. Being a rusty executive I decided to dust off my PCB layout skills and mock up a board very similar to your design. I have made a few minor changes:
1. I have had trouble sourcing a 4PDT relay so I opted to use much easier to find pair of DPDT relays.
2. I added a little circuit protection by using a diode to protect against reverse polarity and a resettable fuse for safety.
3. I decided to layout a board using CADSOFT Eagle and create Gerbers files that can be made at low cost by many different board houses. It has been years since I attempted to etch and drill my own boards (you are brave) and prefer to do the work electronically and send the boards off to get fabricated. If one waits a couple of weeks it cost less than $25 for 3 boards and a small run of 100 or so can cost a few hundred depending one where one does it. The result is a nice silk screened and masked PCB that is repeatable if other want it.
Anyway this is where I am so far:
The schematic
The PCB.
The Bill of Materials:
MFR | MFPN | VEND | VPN | QTY | EACH | COST | REF |
Vishay BC Components | K104Z15Y5VF5TL2 | Digikey | BC1160CT-ND | 1 | $ 0.44 | $ 0.44 | C1 |
Diodes Inc | 1N4001-T | Digikey | 1N4001DICT-ND | 1 | $ 0.14 | $ 0.14 | D1 |
Diodes Inc | 1N4148-T | Digikey | 1N4148DICT-ND | 1 | $ 0.12 | $ 0.12 | D3 |
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| RFSupplier.com | F03-SJPT4-C | 3 | $ 2.73 | $ 8.19 | SCREEN,REAR,FRONT |
TE Connectivity | V23079A2003B301 | Digikey | PB1058-ND | 2 | $ 2.66 | $ 5.32 | RELAY2,RELAY1 |
Murata Electronics North America | PTGL09AR220M6B52B0 | Digikey | 490-7092-ND | 1 | $ 1.28 | $ 1.28 | F1 |
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| 1 | $ - | $ - | JP1 |
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| 1 | $ - | $ - | JP2 |
I used a top and bottom ground plane and made the differential pairs thick. They are not wide enough to be matched to 100 ohms and are not equal in length but short of going to a more expensive and tedious 4-layer board I though this would be just fine considering your earlier tests.
I am not certain I have the pin out correct and that I identified which pins where the pairs. I had trouble finding FAKRA connector documentation and I think the inner pins are spaced 2mm and that I have the hole sizes correct. I have the cables and connectors on order. Thank you for organizing that.
So - next steps?
1. Perhaps change the board footprint to for inside a case from Polycase.com or Newageenclosures.com. I like their cases and if one really get excited you can have them make custom cutouts and labels. Way overkill for now and will just cut holes myself.
2. Deciding if I should wait for the connectors or perhaps bug you for more connector footprint verification.
3. Work out where to mount the camera in a car that has the front license plate?
4. Make a prototype board and test it.
Since you seem to be well down the road on your hand crafted design I by no means want to derail your efforts but if you are interested and if there is any community interest I would be happy to help you with a gen II board if you like. It would be nice to work out how to:
1. Mirror the camera. I think it may be possible by perhaps taking a look at the LVDS to serial chip that is used in the camera adapter electronics. Perhaps there is a way to swap the lines of the bits using an adapter cable before the parallel bits are serialized? Maybe there is a camera guru on this forum. Would be nice just to find and alternative camera of course.
2. Add the homelink switch to the board. Garage door adapter homebrew or Oracle is fine but it would be nice to have a homelink chip on this board. Have not done much digging but I am guessing that Homelink is a licensed technology aka no info and $$$ do not easy to DIY.
Anyway - enough for a 2nd post .... time to go say goodnight to our new Tesla baby and go to sleep.