As the OP on this thread, my question regarding "squeezing kWH into Model 3" was directly related to the new chemistry and architecture of the newer battery packs.
It was really more of a rhetorical question, because I know how this forum works by now. Even a simple yes/no question turns into a 5-page back and forth about every contingency that could possibly arise. And I actually mean that in a good way. Most of what's said on here is constructive and intriguing....and some people you have to put on ignore.
Now, my thoughts on packing as much range into the Model 3 that makes financial and manufacturing sense? If you're Elon, you have to do it, and here's why:
Public perception.
The Roadster, S, and X are still semi-rare in many locales, or they may not have been seen at all in many locations. To a good chunk of (at least the American) populace, Teslas are "rich people cars".
The Model 3 will change that, in a big way. In my town outside Boston, MA, no one currently has a Tesla. There are many in some surrounding towns, but I live in a blue collar town that has just recently started seeing an influx of white collar families as Boston expands outward. By the time late 2017/early 2018 rolls around, it's quite possible my Model 3 will be the only one in town. And from reading some of the S and X threads, I know what comes with that distinction: lots of questions, and being a "brand ambassador", whether you like it or not.
It will go a long way in the public's eyes. when they ask me what my range is, if I can answer with a number higher than 300. If I can tell them I can go just as far as many of their ICEs. For example, prior to my current Audi A3, I had a 2003 A4, V6, Quattro. It was a dependable tank that rode on rails. Loved that car in all weather....but she was thirsty. On the long road trip to see my wife's family in VA, it was almost always time to refuel near the bottom of the Jersey Turnpike headed southbound....which is roughly 300 miles.
If you had told me 5 years ago that I could get the same range(or better) from a safer, quieter, faster, more "optioned" EV, I would have thought you were crazy. And now.....here we are.
Tesla will crunch their numbers and put the most range into the Model 3 that makes sense against the bottom line. Then they will turn around and put the newer tech batteries into the S and X (and eventually Y).