no extra cost - because all electronics is in the external charger - on the car side, only connection to the DC + access to the can-bus its required. If the development is done for one car - no extra cost or equipment is needed. It even does not matter what battery size you have, the speed of charging will be always the same. it will always take max 45min to charge to 80% SOC, even less if you start with > 10% SOC. ok, the pack will be charged with max. 40kW if you have the 40kWh pack or max 60kW with the 60kWh.