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Wow, that was god aweful!After my 1 year service where I had the shim update, I had clicks return a couple of months later. A ranger came and re-did the shims/ added a couple that weren't done at the 1 year (there are 4 that they were adding) About a month later, after a bit of hard driving, my steering started squeaking instead of clicking due to the shims that were put in. Very horrible sound.
you might not want to see/hear it...
So, I opened it all up to see what exactly was going on(since it isn't really drivable with that noise!). As you can see, the keeper bolt (with orange shim under) is loose enough that it moves. This is the problem location that produces the steering 'clicks'. Without the shims, the metal binds and clicks when the keeper bracket(painted steel) is horizontally stressed/slid on the steering rack(aluminum) with a bolt trying to keep them tight but the bolt hole has a tiny bit of play in the keeper hole. I tried every material I could to replace the shims and found either a teflon or a fiber washer to work the best. I didn't notice at this time that the bigger horizontal bolts (that hold the steering rack to the subframe) were also loose on my car. So loose after my last drive that I could hand unscrew the passenger side bolt all the way. I figured this out when my steering started to get about a dead spot when turning left from straight.
I think one of the problems was that the ranger didn't use a torque wrench after putting the shims in. The keeper bolts are a pretty low torque but the main steering bolts are closer to the wheel specs
After I got the bolt torque specs for the 4 bolts it all seems pretty good
I recently started getting the dreaded clicks. Fortunately my annual service is on Monday.
They applied this shim TSB to mine over the summer but the next day I could still hear it. The shim only seems to "muffle" the sound but it's still there and very audible. So the shims aren't really a real fix for this problem...
That is beyond terrible! I have the clicking noise too- nothing like that though. I also have a clunking noise (two clunks) whenever my steering wheel collapses all the way forward from me changing to my "exit" profile.
After I got the bolt torque specs for the 4 bolts it all seems pretty good
Interesting that there haven't been many comments on this thread recently but my car has started to get "the click". Planning on getting my annual service in Sept. - Oct., haven't decided if I'll wait till then to get it fixed or not, I have a growing list of little things for the service center to look into.
my cars early enough that it probably didn't get the fix at the factory so with 18k miles it's not a total surprise given previous comments in this thread.I would have expected that the new bushings would be standard now, and that's probably why we haven't seen any cases. Perhaps you had a bushing fail or something.