Hey guys, thanks for the interest in our brakes! All great questions. Let me see if I can cover them all here:
Curved vanes - this makes a huge difference to rotor cooling especially at higher speeds. Our brakes have them!
Replacement rings - yes we will offer replacement rings, although I can't see anyone needing a pair unless you're racing often! They are not compatible with other brands brake rings, no.
Our brake kit DOES fit under the factory 19's. That was a design constraint of ours. We just installed a set today actually!
We don't have any plans to offer upgraded discs for the 18's as we feel the disc size isn't nearly large enough for the car, so our upgraded disc would be destined for failure. That and just about everyone upgrading these cars will be installing larger wheels for the most part.
There is a small market of track guys that want to use 18" wheels because 18" tires are more available, and I feel for those guys, but with the factory rotor and a very sticky tire, the brakes just won't be able to manage. The only option would be a BBK with a different caliper and something like a ~355mm rotor. This is not something we're looking at doing as we've found for 95% of the applications the factory caliper is fine.
DS2500 is a great pad for the street - except it squeals. Our pads weren't making any noise for ~1000km and I was ecstatic, but as temps got hotter here in Ontario they squeal now. It seems to be related to outside temperature more than anything (since I just use regen all the time so the brakes are effectively always at ambient temp). We'll be testing a number of pad compounds and making suggestions in the coming future. The correct pad is critical with our brake upgrade as if you get a pad that has too much bite, along with a larger rotor, you'll have too much front brake bias. The DS2500 keeps the brake bias exactly where we want it.
@pandam3 I think a free t-shirt is coming your way in no time!
We've also got brake lines in the works, so we'll have a complete brake package upgrade available soon. But right now the rotors and pads with some racing fluid are all you need to have a track capable car!