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Thread: What's gone wrong with your Roadster?

  1. #61
    '08 #383 SByer's Avatar
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    Adding two really minor items for me:

    The trunk-open button has gone slightly askew - I'm assuming it's one of those on-two-rails buttons and one side has squiggled out. It still works, so no worries yet.
    The driver's side sill cover has developed a crack, near where I sometimes put my weight to lower myself down. Clearly, I'm consistent and the repeated stress was too much for the plastic.

    Sadly, these developed after the car's third annual service.

  2. #62
    Member slcasner's Avatar
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    Quote Originally Posted by SByer View Post
    The trunk-open button has gone slightly askew - I'm assuming it's one of those on-two-rails buttons and one side has squiggled out. It still works, so no worries yet.

    The driver's side sill cover has developed a crack, near where I sometimes put my weight to lower myself down. Clearly, I'm consistent and the repeated stress was too much for the plastic.
    I've had both of these problems, too. In fact, the trunk-open button broke when the car was in for some other service and the tech pushed the button, perhaps a little too hard. They did not have the replacement part in stock, so they made an alternative repair that I did not see but would imagine to be something like tying a wire tightly around the switch to hold the finger in place. The tech commented that this repair was probably stronger than the original part. It's been fine since then.

    There must be something wrong with the design of the plastic door sill cover because it is not supported at the point where it cracks. Mine was replaced once, but the new one has cracked again.

  3. #63
    Roadster 2.5 #0476 benji4's Avatar
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    Quote Originally Posted by SByer View Post
    Adding two really minor items for me:
    The driver's side sill cover has developed a crack, near where I sometimes put my weight to lower myself down. Clearly, I'm consistent and the repeated stress was too much for the plastic.
    My sills, both right and left also got some small cracks in the center toward the rear of the sills. Basically right around where you would put your hand down to lower yourself into the car. The suspicious thing of course was that the cracking was in the exact same spot on both sills.

    I took them off to have a look under them, and as I suspected there is a protruding bolt head right where the damage took place! I'd suggest especially with the carbon fiber sills the addition of a couple extra layers of thick double-side tape on the are around the bolt. This needless damage to the door sills could have easily been prevented.

  4. #64
    Senior Member daniel's Avatar
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    Quote Originally Posted by vfx View Post
    The tight door was only a minor issue with me until I struggled to open it to show strangers the plug inside. Then it was less than ideal.
    I have told people, "You can open that if you like. I can't because of my arthritis. It's sticky, so you have to pull hard." Other times I've just told people, "That's where it plugs in. But the door is sticky so I use a tool at home to open it."

  5. #65
    Senior Member W.Petefish's Avatar
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    I guess that I can add A/C blower replacement. I just had the assembly replaced, and it is broken again. (Ranger Richard already replaced it once, and to have the new one break within a month?! He already escalated that one to engineering.) I just wonder if there isn't a QC issue. (first the blower motor, then the temp sensor, and now another motor. What's next?!)
    If it is worth doing, it is worth OVER doing. - Mythbusters

    Debunking Pseudoscience is fun!

    Arctic White Roadster 2.5 #1200, S Sig Performance Vin# 227

  6. #66
    Senior Member markwj's Avatar
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    I can add 12V battery to my list. Also, ignition lock was sticking - but some WD40 resolved that.
    PLEASE NOTE:
    These musings are the copyrighted intellectual property of the author, and are intended as part of a conversation among the Tesla Motors Clubs membership.
    My words may not be quoted by any third party outside the Tesla Motors Clubs forums, without my express consent.

  7. #67
    #561 jory's Avatar
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    i have a longer list of mostly small issues, but the thing that keeps recurring for me is tire pressure monitor failures. it seems like i am killing one every month or so. not sure if it is the rough san francisco roads or just bad luck.

  8. #68
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    My Roadster (VIN 272) is 2 years old today

    In total I've driven 31,868 miles and range has dropped ~6 miles to 226 miles.

    I don't have a daily commute and most of my journeys are in the range 150 to 300 miles. A significant proportion of my driving is using 100% renewable energy from Good Energy. From next month we will supplement this with 7kWp PV system on our house.

    I've driven through extremes of heat and cold and over the Alps... our next EV will be a ZOE. I'm also working on ideas for my Roadster upgrade (3 Phase charging and larger battery), a custom performance sports EV, or possibly a FURTIVE-eGT. What I know for sure is that I'm never going back to the ICE-Age!

    Here's my Roadster issue list as best I can remember (I don't keep a detailed list);

    Battery cell replacement
    Indicator light assembly replacement
    HV unit replacement (water ingress and heating failure)
    Front brake pad failure and disk/caliper write off
    Water leakage through door windows (unresolved)
    Tyre Pressure Monitor replacement (intermittent and unresolved)
    Boot lock replacement
    PEM cooling upgrade
    Front fan upgrade
    Radio aerial upgrade (unresolved)

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    Kevin Sharpe - Founder and Patron for UK registered charity Zero Carbon World. Founder and Chairman Mainpine Group. http://about.me/kevinsharpe

  9. #69
    smoothoperator
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    Quote Originally Posted by Kevin Sharpe View Post
    My Roadster (VIN 272) is 2 years old today

    In total I've driven 31,868 miles and range has dropped ~6 miles to 226 miles.
    You were only getting 232 miles in range mode when your roadster was brand new?

  10. #70
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    Quote Originally Posted by smoothoperator View Post
    You were only getting 232 miles in range mode when your roadster was brand new?
    As far as I remember and certainly the notes I have for the last 12 months rarely exceed that figure. Note that it's hard to be precise here because I've had fairly regular visits to the workshop or by the ranger and that always includes a software upgrade which throws everything out for a while.... I also have no pattern to my driving.

    Remember also that the US Tesla website lists Roadster range as 245 miles whereas the UK website lists it as 211 miles. Clearly we are using different test cycles to measure range.

    Edit: here's a photo I found from 17th January 2011 when the car was just over 7 months old...

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    Last edited by Kevin Sharpe; 07-01-2012 at 11:49 AM. Reason: add photo from 17th Jan 2011
    Kevin Sharpe - Founder and Patron for UK registered charity Zero Carbon World. Founder and Chairman Mainpine Group. http://about.me/kevinsharpe

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